Manufacturing

Our mission is to make the best e pride ourselves on crafting premium hairdressing scissors that embody precision, durability, and comfort. Each pair of scissors is a masterpiece, meticulously designed and manufactured to meet the highest standards of professional hairstylists around the world. Below is an overview of our meticulous manufacturing process:

Material Selection

The foundation of our exceptional scissors lies in the selection of the finest materials. We use high-grade Japanese stainless steel, renowned for its superior hardness, corrosion resistance, and ability to retain a sharp edge. The steel is carefully sourced to ensure consistency in quality, which is crucial for achieving the durability and sharpness required by professional hairdressers and barbers.

Forging and Shaping

The manufacturing process begins with forging, where raw steel is heated to a high temperature and then hammered into the desired shape. This forging process aligns the molecular structure of the steel, enhancing its strength and resilience. Once forged, the steel is cooled and cut into rough shapes of the scissor blades. Precision shaping follows, where each blade is carefully shaped to achieve the perfect balance and weight distribution for effortless handling.

Hardening and Tempering

After shaping, the scissors undergo a hardening process. The blades are heated to a high temperature and then rapidly cooled, a process known as quenching. This hardens the steel to the desired level, providing the scissors with exceptional sharpness and durability. Following this, the blades are tempered, a heat-treatment process that reduces brittleness and further strengthens the steel, ensuring a perfect balance of hardness and flexibility.

Grinding and Sharpening

Grinding is a critical step in the manufacturing process that defines the cutting performance of our scissors. Skilled craftsmen use advanced grinding techniques to precisely taper the blades to the desired thickness. This step requires a high level of expertise, as it involves creating a perfectly honed edge that allows for smooth, precise cutting action. Once the initial grinding is complete, the blades are meticulously sharpened by hand to achieve a razor-sharp edge.

Polishing

Polishing is an art in itself. Our experienced artisans carefully polish each pair of scissors to a mirror-like finish, removing any surface imperfections and enhancing the steel's natural luster. This step not only improves the aesthetic appeal of the scissors but also helps in maintaining hygiene by creating a smooth, non-porous surface that resists corrosion and dirt build-up.

Assembly and Balancing

The next stage is assembly, where the two blades are expertly joined using a precision screw system that allows for smooth, adjustable tension. Achieving the perfect balance is crucial for ensuring ease of use and reducing hand fatigue during long cutting sessions. Our skilled technicians meticulously test each pair of scissors, making micro-adjustments to the tension and alignment until the balance is flawless.

Quality Control and Inspection

At Mikaze, quality control is more than just a step; it is an ongoing commitment. Each pair of scissors undergoes a rigorous inspection process to ensure it meets our stringent quality standards. We check for blade alignment, sharpness, smoothness of operation, and overall finish. Scissors that do not meet our standards are reworked or discarded. Only those that pass all levels of inspection are approved for final packaging.

Final Touches and Customisation

To cater to the unique preferences of hairstylists, we offer customisation options, including handle design, engraving, and colour finishes. Each pair of scissors is given a final hand finish to ensure they feel comfortable and intuitive in the user's hand. Our goal is to provide not just a tool, but an extension of the stylist's hand, allowing for creativity and precision in every cut.

Packaging and Delivery

The finished scissors are carefully packaged in premium cases that protect them during transport and provide a touch of elegance. We take great care to ensure that each pair reaches our customers in pristine condition, ready to deliver the performance and quality that Mikaze is known for.

Continuous Improvement and Innovation

At Mikaze, we believe in constant evolution. We actively invest in research and development to innovate and refine our manufacturing processes, ensuring that we continue to deliver the highest quality scissors to our customers. Feedback from professional stylists and industry experts is integral to this process, helping us to stay ahead of trends and meet the ever-evolving needs of our clients.

This meticulous approach to manufacturing allows Mikaze to produce hairdressing scissors that are not only tools of exceptional quality but also enduring symbols of craftsmanship and dedication to the art of hairstyling.